Creating a Customized Piping Solution in Queen Creek

When custom pipes require custom repairs

Queen Creek, Ariz., is a town of approximately 26,000 located 40 miles southwest of Phoenix. The town’s utility had a range of solid steel piping that was connected on one side of a booster pump for water suction and on the other side for water discharge. This piping needed to be replaced due to rusting after being in use for 20 years. The problem was that each of these connecting pipes was custom-made and varied in length. To replace each pipe, another customized pipe would have to be constructed on site with high associated costs in terms of money, time and manpower.

Brian Quill, Queen Creek’s utilities supervisor for water production and compliance, was looking for a more price-effective solution to replace the rusted sections without using tailored pipes for each repair, but finding a way to create a section replacement that could be customized while minimizing costs and installation time was a challenge.

Quill had used HYMAX products before to repair Queen Creek pipes and approached Krausz to find a solution to this problem. Avi Chiproot, HYMAX’s VP of engineering and R&D, consulted his engineering team to see what they could design and manufacture.

HYMAX has a 100-year history of developing repair solutions that are durable and easy to install. Most of its products are standardized solutions but the company also provides custom-made solutions as requested by clients. All HYMAX products have a lightweight construction featuring a simple design to enable easy and safe installations by one or two people to minimize time in the ditch.

“We were looking to not just provide Queen Creek with a product but a solution that could address [these] specific pain points,” Chiproot said. “Making customized pipe repair products takes up a lot of time, and we were looking to create a telescopic product with the flexibility to make the repair regardless of the distance between the connections.”

After considering the project’s specifications, Chiproot’s team developed a unique eccentric dismantling joint with flange connectors on either end that could be telescoped to be anywhere between 10” and 14” in length. Instead of fabricating each connection on site, a costly and manpower intensive process, the product could be adjusted exactly to match the length between the booster pumps and the discharge piping, and installed by just one person in about 30 minutes.

The two ends of the coupling could also be rotated independently of each other so that the holes of the joint’s flange could match up with the holes of the connecting pipe’s flanges. Once the design was completed, Chiproot sent the plans over to Quill, who gave the thumbs up. Within a few weeks, a prototype was shipped to the Queens Creek Utility, where a team was immediately able to install the easily adjusted product for a perfect fit and ensure a strong and solid connection.