CB&I to design and build first egg-shaped digester in Hawaii

Aug. 12, 2002
CBI Services, Inc. has been awarded a turnkey contract to design, supply, construct and start up an anaerobic Egg-Shaped Digestion (ESD) facility for Synagro Technologies Inc. The ESD facility will be part of Synagro's new biosolids treatment plant to be located near Honolulu, Hawaii's Sand Island wastewater treatment plant.

PLAINFIELD, Ill., Aug. 9, 2002 -- Chicago Bridge & Iron Company N.V. announced that its subsidiary CBI Services, Inc. has been awarded a turnkey contract to design, supply, construct and start up an anaerobic Egg-Shaped Digestion (ESD™) facility for Synagro Technologies, Inc. of Houston, Texas.

The ESD facility will be part of Synagro's new biosolids treatment plant to be located near Honolulu, Hawaii's Sand Island wastewater treatment plant. Synagro's Honolulu plant will be the first application of ESD technology in Hawaii, and the second application of ESD technology at a biosolids pelletizing plant in the U.S.

Synagro is a U.S. wastewater biosolids management company that serves more than 1,000 municipal, industrial and agribusiness wastewater generators. Synagro's biosolids treatment plant in Honolulu will convert up to 10,000 dry tons per year of effluent that would otherwise be land-filled from the wastewater treatment plant into a nutrient-rich, pelletized Class A organic material that will meet federal and state standards for beneficial re-use as a fertilizer.

The ESD facility to be supplied by CB&I will comprise the front end of Synagro's plant, providing the wastewater digestion operation that is needed prior to de-watering and pelletizing. CB&I's scope of work will include a 2.4 million gallon Egg-Shaped Digester, a dome roof tank to store digested biosolids, and a dry seal gasholder to store digester gas, along with associated piping, foundations, mechanical systems, electrical/control systems and startup services. The facility is expected to be completed in the summer of 2004.

The Honolulu ESD facility will expand CB&I's long record of service to the wastewater industry through the technology of its subsidiary CBI Walker, which has designed and installed more than 70 ESDs since introducing the technology in the U.S., including developing several patented and proprietary improvements.

The digestion process is beneficial for biosolids drying projects since it significantly reduces the volume of biosolids to be dried and disposed of, reduces purchased fuel costs by using self-produced digester gas to fuel drying operations, and produces higher quality, more marketable pellets. Egg-Shaped Digesters are particularly beneficial since they are gas-tight, compact, small-footprint units that maximize gas production while minimizing maintenance.

CB&I is a global specialty engineering and construction company offering a complete package of design, engineering, fabrication, construction and maintenance services. Our products include hydrocarbon processing plants, LNG terminals and peak shaving plants, bulk liquid terminals, water storage and treatment facilities, and other steel structures and their associated systems. Information about CB&I is available at www.chicagobridge.com.

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