What Damage Does Cavitation Cause?

The pump damage that results from cavitation can range from minor pitting to a total breach of the inside of the pump. Some people describe the damage as looking like Swiss cheese or as if “iron worms” have attacked it. Severe cavitation destroys the parts it contacts.

Cavitation damage can also reduce performance. Additionally, air pockets in the impeller can cause considerable hydraulic imbalance and resulting vibration. As the impeller is eroded, the uneven wear may cause further imbalance and vibration.

While Gorman-Rupp pumps are engineered to handle the deflection and loads created by cavitation, prolonged operation in this condition could eventually lead to bearing and/or shaft failure. It is important to correct cavitation problems quickly before physical damage occurs.

How to Correct Cavitation

It is important to properly design the pumping system. Always calculate the total dynamic head to be within the operating range of the pump. Correcting cavitation can be difficult if not impossible to do in an existing system.

It is important to properly design the pumping system and to calculate NPSH to avoid suction cavitation. Always calculate the total dynamic head to be within the operating range of the pump.

Correcting discharge cavitation (operating on the far left side of the curve) may require reducing the head or increasing the flow of the pump. Changing to a higher or lower speed may help in some cases, but a system head curve must be plotted to know the correct solution before corrective action is taken. The pump must be brought back inside its operating range.

Severe cavitation destroys the parts it contacts.

Suction cavitation is caused by a Net Positive Suction Head (NPSH) problem. A vacuum gauge will indicate a high vacuum but not the source of that high vacuum. The cause of the high vacuum needs to be identified. A plugged suction line should always be cleaned, not blown back to the liquid source. It will just come back to plug the line again. If the suction lift is too high the pump should be moved closer to the liquid or the liquid moved closer to the pump by raising the sump level. Suction lines that are too long or too small need to be shortened and/or enlarged. WW

For more than 80 years, Gorman-Rupp has manufactured the high-performance, high-quality pumps and pumping systems required for lasting service in the municipal, water, wastewater, sewage, industrial, construction, petroleum, fire and OEM markets. To learn more, visit www.grpumps.com.